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                 MP-100 Multi-Process Thermal Spray Centre

Introduction

Flame Spray Technologiesthe most innovative and responsive supplier of thermal spray eqipment and consumables, introduces the

MP-100 Multi-Process Thermal Spray Centre

It represents a new step forward in equipment design and has been developed to meet the increasing customer demands for better process control, system flexibility, safety features and the unnecessary duplication of system peripherals whilst at the same time offering truly outstanding value.

The MP-100 is built to the highest standards using the latest process control technology to ensure optimum system performance and therefore maximum coating quality. Its modular construction incorporates unique design features that make the MP-100 the most user friendly and flexible thermal spray system available. From standard core components, each sytem is effectively custom built to meet the individual customer demands. If the customer demands change in the future, the MP-100 can change with those demands by the addition of the relevant process control modules e.g. A user initially utilising plasma spray technology could simply expand into HVOF technology by the addition of an HVOF process control module and the purchase of the associated gun hardware, without having to purchase a separate HVOF system.

The MP-100 is capable of controlling and handling all key thermal spray processes including plasma, HVOF, combustion powder/ wire and electric arc spraying. The modular and multi-purpose concept enables reliable integration of the MP-100 into automated coating facilities with high production rates. Extensive savings can be achieved in applications where more than one coating process is required. Effectively the entire coating process can be achieved in applications where more than one coating process is required. Effectively the entire coating process can be achived in a one step operation without having to move components between spray booths.

The MP-100 Multi-Process Thermal Spray Centre can support most thermal spray guns and powder feed units depending on customer specific or application requirements. The modern design of the MP-100 ensures that it can be easily integrated within existing coating facilities. 

The versatile control system combined with the benefits of advanced closed loop mass flow control technology, ensures teh consistency of coating quality and accurate repeatability of process parameters.

The MP-100 is completely operator friendly, utilising a colour "Touch Screen" that allows process visualisation during operation and programming. Up to 100 spraying "recipes" can be stored in the PLC. A separate PC can be connected for data transfer and communication. The Touch Screen control panel is compact and lightweight enabling it to be carried inside the spray booth for programming or maintenance purposes or for close process monitoring.

 

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Main features of the MP-100 

l         Fully adaptable system capable of controlling all thermal spray processes

l        Modular construciton enables future expansion of a mono-process system into a fully integrated thermal spraying centre as user demands change

l         Closed loop mass flow controllers for all process gases including carrier gas

l         Multiple gun technology; can handle most thermal spray guns including F4, F1, 3MB, 9MB plasma guns, liquid and gas fuel based HVOF guns such as JP5000, DJ, Jetkote and combustion guns including FWS20, 12E, 6PII

l         Designed to integrate with a range of customer specified powder feeding systems

l         The process controller is PLC based providing maximum reliability

l        An MMI graphical "Touch Screen" control panel provides clear and user friendly access to process control parameters and monitoring functions

l         All process control parameters are closed loop for maximum coating consistency

l         Superb flexibility, reliability and performance at a sensible price

l         Fully compliant with all relevant CE directives

 

MP-100 APS/HVOF System

 The MP-100 APS/HVOF System from Flame Spray Technologies is an advanced and reliable coating system that provides the repeatability and accuracy required in today's thermal spray production enviroment.

 The MP-100 APS/HVOF System consists of the following components:

l         MP-100- F4 Plasma Gun (F4-MB)

l         PS-80 Power Supply Unit (80kW)

l         AS-25 High Frequency Unit

l         MP-100- JP5000HP/HVOF gun

l         TS-87 Touch Screen Control Console

l         EM-9 Electrical Module

l         MFC-P4/2 APS/HVOF Gas/Fuel Mass Flow Control Module

l         WM-94 Water Control Module

l         FST PF-2/2 SA Powder Feeder

or:FST PF-5500 Powder Feeder

l         Cable and Hose Package

l         Gun Consumable Package (100 hrs)

l         Full Documentation, Manuals and Drawings

The MP-100 APS/HVOF System can be equipped with most plasma and HVOF spray guns, powder feeders and heat exchangers, depending on customer requirements.

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